Da 36 Manual - Kolbus

The DA 36 uses a hybrid system. The earliest models relied on cam-operated micro-switches, while later versions incorporated simple relay logic. The manual’s fold-out electrical schematics use DIN 40700 symbols (usable from the 1970s). You will need these diagrams to troubleshoot why the casing-in station won’t cycle or why the book block stop fails to retract.

As of 2025, spare parts for the DA 36 are still available through specialty suppliers (e.g., Renz Group, Bielomatik), but only if you can quote the correct part number from the manual. The manual also empowers in-house technicians to rebuild glue rollers, re-time camshafts, and adjust pneumatic timers—tasks that would otherwise require a factory-trained specialist costing $200/hour plus travel. Kolbus Da 36 Manual

The is a classic, fully automatic casemaker used in the bookbinding industry to produce hardcovers for books, luxury packaging, and binders. While newer models like the DA 270 or 370 have introduced digital touchscreens and higher speeds, the DA 36 remains a respected "workhorse" for reliable, high-precision production. Core Technical Specifications The DA 36 uses a hybrid system

405 mm x 560 mm (15.94" x 22.05") Minimum Case Size (Opened): 110 mm x 155 mm (4.33" x 6.10") Joint Width (Spine Gap): 4 mm to 15 mm Board Thickness: 1.5 mm to 4.0 mm You will need these diagrams to troubleshoot why

Before diving into the manual’s specifics, it is essential to understand the machine itself. The Kolbus DA 36 is a heavy-duty, automatic casing-in machine designed for hardcover book production. It is typically part of a larger production line (often paired with the Kolbus AF for gluing and the Kolbus FE for pressing).

Reduce water addition to glue; check material moisture content.

Adjust the side rails using the handwheels until there is a 0.5 mm clearance on each side.